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PRODUCT DETAILS · HARDFACING WIRE FEEDING EQUIPMENT

TeroMatec 500 Wire Feeder

Portable wire feeder described for semi-automatic open-arc hardfacing and maintenance using compatible TeroMatec self-shielded cored wires.

Representative industrial application for TeroMatec 500 Wire Feeder
Representative Hardfacing Wire Feeding Equipment image for TeroMatec 500 Wire Feeder

Representative product-family image. Contact Darius to confirm the exact model visual.

Hardfacing Wire Feeding Equipment
PRODUCT OVERVIEW

What this product is designed to do

Portable wire feeder described for semi-automatic open-arc hardfacing and maintenance using compatible TeroMatec self-shielded cored wires.

TECHNICAL HIGHLIGHTS

Product details

  • Input voltage range: 25-80 V AC/DC.
  • Welding current range: 100-500 A.
  • Duty cycle: 400 A at 100%.
  • Spool-feed motor power: 100 W.
  • Wire speed: 0-18 m/min.
  • Wire diameters: 1.6, 2.0, 2.4 and 2.8 mm.
  • Dimensions: 75 x 67 x 44 cm.
  • The brochure states an MSG 400 FD torch (ESC 302476) and connection cable kit are additionally required for connection to the MMA power source.
AT A GLANCE

Key product points

  • Wire feeder designed for semi-automatic hardfacing and open-arc applications.
  • The brochure lists a 100-500 A welding-current range and 400 A at 100% duty cycle.
  • TeroMatec self-shielded cored wires are described for outdoor maintenance without external shielding gas, subject to exact wire selection and procedure.
TYPICAL APPLICATIONS

Where to use

  • Build-up and repair of worn components.
  • Protective coating of new parts and maintenance of components exposed to wear.
  • On-site applications where the selected self-shielded wire and operating conditions are suitable.
QUICK APPLICATION GUIDE

Practical checks before the job

  • Confirm the base material, wear mechanism and service environment before selecting the TeroMatec wire grade.
  • Check compatibility of the wire feeder with the selected power source and connection cable kit.
  • Confirm the specified MSG 400 FD torch and compatible wire diameters.
  • Set wire speed and current using the current wire TDS and approved welding procedure.
  • Use suitable PPE, fume extraction and fire controls; inspect feeder drive rolls, liner and connections before operation.

Selection check: Confirm the exact machine version, current manufacturer TDS/manual, supply characteristics, process compatibility, accessories, duty cycle and India availability with Darius before ordering. Do not rely on brochure dimensions or weights where the brochure tables differ.

This guide supports product discovery and enquiry preparation. It is not a full operating instruction, welding procedure or installation specification. Confirm the exact grade, substrate, operating conditions and latest manufacturer technical and safety data sheets. Follow the approved site procedure and engineering approval where applicable.